Monel

Monel is a composition of nickel and copper with some amount of iron, carbon, silicon and manganese.

Usage

It is used in aircraft construction, especially in making the frames and skins of experimental rocket planes to resist the heat that is generated by aerodynamic friction of extremely high speed flight.

Forms

  • Pipes & Tubes.
  • Sheets, Plates and Coils.
  • Forged and Buttweld Fittings.
  • Rods, Bars and Wires.
  • Fasteners.
  • Ferrous and Non Ferrous.
Monel Pipes
Schedule SCH5, SCH10, SCH10S, SCH20, SCH30, SCH40, SCH40S, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS.
Standard ASTM B 165 ASME SB 165 / ASTM B 725 ASME SB 725
Form SEAMLESS / ERW / WELDED IN ROUND & SQUARE.
Monel Tubes
Schedule SCH5, SCH10, SCH10S, SCH20, SCH30, SCH40, SCH40S, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS.
Standard ASTM B163, ASTM B730 / ASME SB163, ASME SB730
Form SEAMLESS / ERW / WELDED IN ROUND & SQUARE.
Monel Sheets
Standard MSRR, AMS, BS, ASTM B127, ASME SB127
Form SEAMLESS / ERW / WELDED IN ROUND & SQUARE.
Monel Plates
Standard MSRR, AMS, BS, ASTM B127, ASME SB127
Form SEAMLESS / ERW / WELDED IN ROUND & SQUARE.
Monel Coils
Standard MSRR, AMS, BS, ASTM B127, ASME SB127
Form SEAMLESS / ERW / WELDED IN ROUND & SQUARE.
Monel Bars
Standard ASTM B164,
Form SEAMLESS / ERW / WELDED IN ROUND & SQUARE.
Monel Fasteners
Standard UNC, UNF, UNEF, UNS, NPT, NPTF ANSI B 18.2.4 2M, ANSI B 28.2.4 1M, ASME B16.5, ASME B18.2.2, ASME B18.5, DIN 931, DIN 933, DIN 934, DIN 970,
Form SEAMLESS / ERW / WELDED IN ROUND & SQUARE.

Monel Composition

Monel Alloy Specification:

ASME SB163 Standard Specification for Seamless Nickel and Nickel Alloy Condenser and Heat-Exchanger Tubes
ASME SB165 Standard Specification for Nickel-Copper Alloy (UNS N04400)* Seamless Pipe and Tube
ASME SB167 Standard Specification for Nickel-Chromium-Iron Alloys, Nickel-Chromium-Cobalt-Molybdenum Alloy (UNS N06617),and Nickel-Iron-Chromium-Tungsten Alloy (UNS N06674) Seamless Pipe and Tube
ASME SB407 Standard Specification for Nickel-Iron-Chromium Alloy Seamless Pipe and Tube
ASME SB423 Standard Specification for Nickel-Iron-Chromium-Molybdenum-Copper Alloy (UNS N08825, N08221, and N06845) Seamless Pipe and Tube
ASME SB444 Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloys (UNS N06625 and UNS N06852) and Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219) Pipe and Tube
ASME SB622 Standard Specification for Seamless Nickel and Nickel-Cobalt Alloy Pipe and Tube
ASME SB668 UNS N08028 Seamless Pipe and Tube
ASME SB690 Standard Specification for Iron-Nickel-Chromium-Molybdenum Alloys (UNS N08366 and UNS N08367) Seamless Pipe and Tube
ASME SB729 Standard Specification for seamless UNS N08020, UNS N08026, and UNS N08024 nickel alloy pipe and Tube

Monel Chemical Composition

Designation C% Co% Cr% Mo% Ni% V% W% Ai% Cu% Nb/Cb Ta% Ti% Fe% Sonstige Autres-Other %
Alloy 400 0.12 – – – 65.0 – – – 32.0 – – 1.5 Mn 1.0
Alloy 401 0.10 – – – 43.0 – – – 53.0 – – 0.75 Si 0.25; Mn 2.25
Alloy 404 0.15 – 52.0-57.0 – – 0.05 rest/bal – – 0.50 Mn 0.10; Si 0.10;S o.024
Alloy 502 0.10 – – – 63.0-17.0 – – 2.5-3.5 rest/bal – 0.50 2.0 Mn 1.5;Si 0.5; S 0.010
Alloy K 500 0.13 – – – 64.0 – – 2.8 30.0 – 0.6 1.0 Mn 0.8
Alloy R 405 0.15 – – – 66.0 – – – 31.0 – – 1.2 Mn 1.0; S 0.04

Monel Melting Point

Metal Melting Point
(oC) (oF)
Monel 1300 – 1350 2370 – 2460

Monel Equivalent

STANDARD WERKSTOFF NR. UNS JIS BS GOST AFNOR EN
Alloy 400 2.4360 N04400 NW 4400 NA 13 МНЖМц 28-2,5-1,5 NU-30M NiCu30Fe
Alloy K500 2.4375 N05500 – – – – –

Monel Equivalent

Properties of Monel

The following table describes the properties of Monel. Relative to other similar metals, it unusually is strong and corrosion-resistant.

Property Value (Metric) Value (Imperial)
Density 8.80*10
3 kg/m
3
549 lb/ft
3
Modulus of Elasticity 179 GPa 26,000 ksi
Thermal Expansion (20ºC) 13.9*10
-6º C-1
7.7*10
-6 in/(in*ºF)
Specific Heat Capacity 427 J/(kg*K) 0.102 BTU/(lb*ºF)
Thermal Conductivity 21.8 W/(m*K) 151 BTU*in/(hr*ft
2*ºF)
Electric Resistivity 54.7*10
-8 Ohm*m
54.7*10
-6 Ohm*cm
Tensile Strength (Annealed) 550 MPa 79,800 psi
Yield Strength (Annealed) 240 MPa 34,800 psi
Elongation 48% 48%
Liquidus Temperature 1,350º C 2,460º F
Solidus Temperature 1,300º C 2,370º F